تأثیر فرآیند تغییر شکل پلاستیک شدید بر روی خواص مکانیکی فولاد 1.7225

نوع مقاله : مقاله پژوهشی

نویسندگان

1 گروه مهندسی مکانیک، دانشکده فنی مهندسی، واحد تهران جنوب، دانشگاه آزاد اسلامی ، تهران، ایران

2 North Iranshahr st

چکیده

فولاد 1.7225 یکی از فولاد هایی است که در فرایند ماشینکاری کاربرد زیادی دارد. یکی از استفاده های ان نگهدارنده تیغچه برش در تراشکاری است. خواص مکانیکی و ارتعاشی آن تاثیر زیادی بر کیفیت سطح قطعه کار دارد. از این رو بهبود خواص مکانیکی آن باید مورد توجه قرار گیرد. در پژوهش حاضر فولاد 1.7225، با استفاده از فورج چند جهته تحت تغییر شکل پلاستیک شدید (SPD) قرار گرفت و خواص مکانیکی از قبیل استحکام نهایی ، استحکام تسلیم ، سختی و مشخصه ارتعاشی مورد بررسی قرار گرفت. استفاده از تغییر شکل شدید پلاستیک باعث ریز شده دانه بندی شده و هدف از آن بهبود خواص مکانیکی و ارتعاشی این فولاد است. فولاد 1.7225 در ماشینکاری بعنوان نگهدارنده ابزار برش استفاده میشود. در ابتدا با استفاده از روش المان محدود نیروی لازم برای پاس اول، جابه‌جایی و کرنش المان‌ها بعد از پاس اول و تاثیر نیروها بر قالب (برای انتخاب جنس قالب) مورد بررسی قرار گرفتند. با اعمال تغییر شکل پلاستیک شدید روی فولاد مورد نظر و بررسی خواص مکانیکی و ارتعاشی قطعه مشخص شد استحکام تسلیم و نهایی و سختی به ترتیب MPa441 ، MPa540 و HRC18 افزایش پیدا کرده‌‌اند، اما فرآیند SPD نتوانسته بر خواص ارتعاشی مانند میرایی تاثیر چندانی داشته باشد.

کلیدواژه‌ها


عنوان مقاله [English]

Effect of severe plastic deformation process on mechanical properties of 1.7225 Steel

نویسندگان [English]

  • behrouz mahdikhani 1
  • Mehrdad Javadi 2
1 Mech. Eng. Dept., Islamic Azad University, South Tehran Branch, Tehran, Iran
2 mech.eng dept- faculty of eng. - south tehran branch - islamic azad university
چکیده [English]

In this paper, 1.7225 steel subjected to severe plastic deformation by using a multi-directional forging method, and mechanical properties such as ultimate tensile strength, yield strength, hardness and, vibration properties were investigated. The use of SPD ( severe plastic deformation ) for changing the size of metals grain to enhance the mechanical properties of the metals were examined. The 1.7225 steel is used for machine tools with appropriate mechanical properties as a tool holder. First Evaluation of load needed for plastic deformation was conducted by using finite elements computer software. By using the results of the software first guess for applied load and stresses on the die for successful results were known. The results of this study showed that the yield and ultimate tensile strength increased 441Mpa and 540Mpa and hardness increased 18HRC. After 2 passes of severe plastic deformation, mechanical vibrations characteristics result no significance change in damping properties.

کلیدواژه‌ها [English]

  • Severe plastic deformation
  • mechanical properties
  • 1.7225 steel
  • vibrational properties
 [1] A. Rosochowski, Severe plastic deformation technology, Whittles Publishing, 2017.
 
[2] Y. Iwahashi, Z. Horita, and M. Nemoto, T.G. Langdon, "The process of grain refinement in equal-channel angular pressing", Acta materialia, 46(9), pp.3317-3331, 1998.
 
[3] S. Ferrasse, K.T. Hartwig, R.E. Goforth, and V.M. Segal, "Microstructure and properties of copper and aluminum alloy 3003 heavily worked by equal channel angular extrusion", Metallurgical and Materials Transactions A, 28(4), pp.1047-1057, 1997.
 
[4] V.M. Segal, "Materials processing by simple shear", Materials Science and Engineering: A, 197(2), pp.157-164, 1995.
 
[5] T.,Hebesberger, H.P. Stüwe, A. Vorhauer, F. Wetscher, and R. Pippan, "Structure of Cu deformed by high pressure torsion", Acta Materialia, 53(2), pp.393-402, 2005.
 
[6] A.Vorhauer, T.Hebesberger, and R.Pippan, "Disorientations as a function of distance: a new procedure to analyze local orientation data", Acta materialia, 51(3), pp.677-686, 2003.
[7] N. Tsuji, Y. Saito, H. Utsunomiya, and S. Tanigawa, "Ultra-fine grained bulk steel produced by accumulative roll-bonding (ARB) process", Scripta materialia, 40(7), pp.795-800, 1999.
 
[8] M.T. Pérez-Prado, and O.A. Ruano, "Grain refinement of Mg–Al–Zn alloys via accumulative roll bonding", Scripta materialia, 51(11), pp.1093-1097, 2004.
 
[9] A. Belyakov, T. Sakai, and H. Miura, "Fine-grained structure formation in austenitic stainless steel under multiple deformation at 0.5 Tm", Materials Transactions, JIM, 41(4), pp.476-484, 2000.
 
[10] K.B. Nie, K. Wu, X.J. Wang, K.K. Deng, Y.W. Wu, and M.Y. Zheng, "Multidirectional forging of magnesium matrix composites: Effect on microstructures and tensile properties", Materials Science and Engineering: A, 527(27-28), pp.7364-7368, 2010.
 
[11] K.B. Nie, K. Wang, X.S. Hu, Y.W. Wu, K.K. Deng, K. Wu, and M.Y. Zheng, "Effect of multidirectional forging on microstructures and tensile properties of a particulate reinforced magnesium matrix composite", Materials Science and Engineering: A, 528(24), pp.7133-7139, 2011.
 
[12] Q. Chen, D. Shu, C. Hu, Z. Zhao, and B. Yuan, “Grain refinement in an as-cast AZ61 magnesium alloy processed by multi-axial forging under the multitemperature processing procedure", Materials Science and Engineering: A, 541, pp. 98-104, 2012.
 
[13] M.A Mostafaei, and M. Kazeminezhad, "The effect of temperature on microstructure during ultra-rapid annealing of severely deformed low-carbon steel", Journal of New Materials, 10(40), pp.1-12, 2020.
[14] X. Liu, L. Xiao, C. Wei, X. Xu, M. Luo, and W. Yan, "Effect of multi-directional forging and annealing on abrasive wear behavior in a medium carbon low alloy steel", Tribology International, 119, pp.608-613, 2018.
 
[15] Y. Nakao, and H. Miura, "Nano-grain evolution in austenitic stainless steel during multi-directional forging", Materials Science and Engineering: A, 528(3), pp.1310-1317, 2011.
 
[16] M. Hong, D. Wu, R.S. Chen, and X.H. Du, "Ductility enhancement of EW75 alloy by multi-directional forging", Journal of Magnesium and Alloys, 2(4), pp.317-32. 2014.
 
[17] V. Soleymani, and B. Eghbali , "Grain Refinement in a Low Carbon Steel Through Multidirectional Forging". Journal of Iron and Steel Research International. 19(10): 74-78 (2012).
 
[18] M. Hiromi, N. Wataru, and K. Masakazu, "Room-temperature Multi-Directional Forging of AZ80Mg Alloy to Induce Ultrafine Grained Structure and Specific Mechanical Properties",11th International Conference on Technology of Plasticity, ICTP 2014, 19-24 October 2014.
 
[19] G.A. Manjunath, S. Shivakumar, S.P. Avadhani, and P.C. Sharath, "Investigation of mechanical properties and microstructural behavior of 7050 aluminium alloy by multi directional forging technique". Materials Today: Proceedings. 27(2), pp. 1147-1151, 2020.
 
 
[20] R.W. Armstrong, 2014. "Engineering science aspects of the Hall–Petch relation". Acta Mechanica, 225(4-5), pp.1013-1028,2014.
[21] A. N. Levanov, "Improvement of metal forming processes by means of useful effects of plastic friction", Journal of Materials Processing Technology, 72(2), pp. 314–316, 1997.      
[22] S.S. Rao, and F.F. Yap, Mechanical vibrations, Prentice Hall, Singapore, 2011.